Paper Title
INNOVATIVE PROCESS MODELING & SIMULATION TECHNIQUES FOR AEROSPACE SYSTEM INTEGRATION SKILL DEVELOPMENTAbstract
In aerospace and defence industries, the complex system integration assembly and testing demands higher degree of accuracy and systematic manufacturing process to meet the aerospace quality requirements. It requires precise synchronization during developmental, Production and deployment phases. The paper highlights the innovative process engineering techniques viz. High level process Flow charts 3 dimensional Process Animation, Graphical user interfaced process module with voice encoded and process templates developed for aerospace systems integration assembly and testing. When configuration version changes corresponding process changes are to be incorporated in cross root level for better traceability. Developing innovative process improvement techniques using advanced technologies at operational level to train the technical work face in overall systems greatly helps to understand the critical and complex avionic manufacturing assembly and testing operations in simpler way. These techniques were proved in strategic missile projects for skill development, quality improvement, productivity improvement, resource optimisation, timely delivery and avionics certification of technical team. These techniques made significant impact in change of working environment, improvement of aerospace quality and productivity during subsystem assemblies, testing, reworks, refurbishment, post deployment services, life extension of complex missile systems.
KEYWORDS : 3D Solid Models, Process Animation, Process Flow Charts, Graphical User Interface, Process Templates.